Specifications details:

QHFP200-1228 Lead Edge Feeder 4colors Printer Slotter Rotary Die Cutter with Vibration Satcker Machine

 

Technical Specification

Main specifications:

 

NO	Parameter name	Unit	1228
1	Machine inside width	mm	2800
2	Max speed	pcs/min	200
3	Economic speed	pcs/min	150
4	Max feeder paper size	mm	1200×2500
5	Min paper	mm	400×800
6	Max printing size	mm	1200×2400
7	Interval one paperboard feeder size	mm	1300×2500
8	Color accuracy	mm	+1
9	Standard plate thickness	mm	6-7.2
10	Thickness of the board	mm	2--11
11	Minimum slotting spacing	mm	300×100×300×100
12	Maximum depth of slotting	mm	300

1. Feeder Parts

 

Machine Clutch:

• Electric control machine cluch with alarm,when moving it will be alarm to make sure the safety.
• Transmission sharft with safety clutch,Avoid wrong actions and damage the machine.
• Pneumatic lock.
• Main motor with start protection device.

Vacuum suction type lead edge feeder system:

• Lead edge feeder can less blocking of the paperboard.
• Belower suction assist feed.Belower quantity can be adjustment.
• Frount flaper and back flaper adopt manual adjust the gap,feeder flaper electric adjust the gap.
• Feeder wheel adopt PU polyurethane,long using life.
• Stuiable for 3ply 5ply 7ply ,inclued E flute.
• With paperboard counting function.

Dust clean device:

• With dust clean device(cleaning brush),for clean paperboard surface and ready for print.

Paperboard feeding roll:

• Seamless steel tube,cover rubber,and balance treatment.
• Downside paperboard transfer roller chrome.
• Paperboard feeding roll up and down adjust range0-12mm.

Control parts(PLC):

• Each unit with 10inch touch screen, easy control.
• Zero point back device

2. Printing unit

 

Printing roller:

• Steel plate raw materils,surface chrome and grinding treatment.
• Balance treatment
• Printing mounting function
• With foot turn functions

Printing press roller:

• Steel plate raw materils,surface chrome and grinding treatment.
• Balance treatment
• Press roller up and down adjust range0-12mm
• Feeding roll up and down adjust range 0-12mm

Anilox roller:

• Steel pipe surface with Hard chrome plating.
• Mesh uniform,ink supply uniform
• The gap of anilox roller manual adjustment

Rubber roller:

• Steel pipe surface covered abrasion resistant rubber

Paperboard transfer up and down roller:

• Manual adjust the gap of the rollers,range0-13mm

Phase adjustment system:

• Planetary gear system
• Lift and right adjust ment distance 20mm
• Printing roller adopt inverter adjustment,zero and plate adjust fast,high precision

Ink circulation:

• Ink pump circulations,ink supply stable
• Ink suction with strainer

Printing phase fixing devide

• Pneumatic brake device

3. Slotting unit:

 

• The device self-locking function, the preload and quick adjustment mechanism ensures the long-term accuracy between the disc and the shaft, and reduces the cracking of the paper when pressing.
• The newly designed preload press wheel is used to protect the paperboard from failure.
• There are buttons, left and right synchronous intersections, electric axial movement, so that the upper and lower pressure line wheels, the upper and lower grooved knives are adjusted synchronously, and the electric adjusting box is highly functional.
• A planetary gear type phase adjustment mechanism with digital display function is used for electric adjustment of the slotting phase and the height of the slotting box.
• The slotting tool with high quality alloy steel is adopted, and the width of the tooth shape blade is 7mm.
• The lubrication and abrasion resistant guide block is configured to ensure the displacement of the pressing wheel and slotting cutter wheel is correct and the durability is increased.
• The operation part of the slotting panel is equipped with paper feed, turn off and main engine electric buttons, which has multi-point adjustment operation function.

Operation control:

• The electric control switch is used to adjust the axial, vertical and box height dimensions of each tool holder.
• Through the paper gap, we use hand mode quick clearance fine adjustment self-locking device.
• Equipped with emergency stop to ensure safety.

Slot phase/high adjustment of box：

• The slotting phase is 360 degrees, with positive and negative adjustment, with fast time and high accuracy.
• Phase zero device to ensure the conformance of slotting position
• The box height adjustment adopts internal gear structure electric adjustment to avoid gear oil contamination.

Scorer Line Wheels:

• High strength wire shaft, shaft diameter, 110mm, surface plating hard chromium.
• Axial synchronous adjustment of the position of the pressing wheel and the slotting cutter disk

Paper splitting / slotting cutter seat:

• The slotting tool thickness is 7mm, the quality alloy steel is heat-treated, the gear slotting machine is made by professional manufacturer to ensure the quality.
• The shaft diameter is 159mm. Surface grinding and chromium plating, moving smoothly
• Axial automatic adjustment of slotting, paper cutter seat, pressing wheel and preload wheel position.
• The slotting tool can move, so it is suitable for producing large size double box.
• The special chip cleaning device is used to reduce the cost and prolong the life.

4. Rotary Die Cutter unit

 

• Roller pipe hard chromium plating on high quality steel,after balance treatment.
• The gap between roller manual adjust.
• Die cutter phase adopt gear system, can be electric adjust 360 degree.
• If stop feeding, the roller auto lifting,less demage.
• Rubber plate adopt famous brand “chuangding”.
• Rubber plate roller can be lift right adjust 30mm,each balde cut in different position.
• Up and down roller diameter different,but the line speed is same.can be control the die knives no stop working.make the plate grinding uniform.
• Line speed compensation device,when the rubber roller diameter chnage,the line speed will be compensation use this system.
• Rubber plate auto replace device.

 

5. Vibration Stacker unit

 

• The height of stack is 1600mm.
• The rise and fall of working platform by powerful chain drive. Lift motor with brake function, to maintain a fixed position, and not to slide.
• The working platform with the height of cardboard’s stack, up and down automatically.When cardboard accumulation to a predetermined height, pneumatic type carried paper institutions automatically open, catch the cardboard.
• This machine has safety protection devices, which was force the platform cann’t failing are piled to the planned height.
• By using high quality conveyor belt, can prevent the sliding of paperboard.

 

4. Oil supply device：

• Mechanical oil pump (double oil pump oil supply cycle).
• The fuel supply is uniform and the oil level of each group is balanced.
• The closed type spray lubrication system is adopted to ensure the transmission accuracy and life.

5. Gear Driving

Main Gear Driving

• 40Cr alloy steel is made by quenching and tempering and grinding at high frequency.
• The four level accuracy, smooth running, low noise, hardness HRC45-50, long life and small wear can ensure long-term printing accuracy.

 

6. Main Spare Parts

	Spare	Brand
1	Lead edge feeder	Taiwan
2	Inverter	Delta
3	Inspect component	Siemens
4	Electric part	Siemens
5	PLC	Taiwan
6	Encoder	Taiwan
7	Touch screen	MCGS
8	Bottom	Siemens
9	Main Motor	Hengshui
10	Fan motor	Shandong
11	Gear reduce motor	Zhejiang
12	ink distribution motor	Taiwan
13	Chimerism motor	Taiwan
14	Main wall	50mm Precision cast iron
15	Drive Gear	50mm 40Cr Gear grinding
16	Anilox roller	Dalian
17	Rubber roller	Xintai
18	Bearing	HRB
19	Pneumatic	Zhejiang
20	Diaphragm pump	Wuhan
21	Keyless connection ring	Xianyang
22	Overrunning clutch	Xianyang
23	Rubber	German

 

7. Material selection

• The wallboard is made of solid casting with thickness of 60mm, which is processed by quenching and tempering, making the machine run smoothly and the wallboard does not deform.
• The connecting bar is welded by 160mm I-beam to make the machine run steadily and without trembling.
• Cast iron track is selected for walking track, and the walking is stable.
• All the double box clearance adjustment of warrant adjustment.
• The transmission part adopts cross slide and no gap transmission. The thickness of the gear is 60mm thick, which is made by quenching and tempering and high-precision grinding. The material is 40Cr material.
• The sprocket and gear are made of 45# and 40Cr alloy steel, which is processed by high-frequency quenching and tempering and grinding.
• Smooth operation, low noise, hardness HRC55-65, long life, small wear and tear, can guarantee the accuracy for a long time.
• The cardboard drive adopts the suction belt transmission mode.
• The belt drive shaft is made of 45# steel after quenching and tempering, fine turning, fine grinding and electroplating.
• The main wall panel is made of steel plate with a thickness of 30mm, which is processed by quenching and tempering to make the machine run smoothly and the wall panel is not deformed.
• The connecting bar is welded with 220mm GB channel steel to make the machine run stably and not vibrate.
• The left and right walking track is made of 30MM thick steel plate track, which is processed by quenching and tempering, and the walking is stable without deformation
• The cantilevered beam is made of 35mm thick steel plate, which is processed by quenching and tempering.
• The lower cantilever beam of the origami is made of 35mm thick steel plate, which is processed by quenching and tempering.
• The cardboard conveyance is transmitted by the upper suction belt, and the lower roller is passively conveyed. The design structure adopts Japanese Mitsubishi technology.
• Left and right origami beam travel axis, use 168mm diameter guide shaft to slide, the support force is large, the machine runs stably and does not deform.
• The rack of the counting unit is welded by 280mm GB channel steel.
• Cardboard conveying is a belt conveying method.